Vibro-Meter CA202 144-202-000-226 Piezoelectric Accelerometer

CA202 piezoelectric accelerometer babban firikwensin firikwensin girgizar masana'antu ne daga layin samfurin vibro-mita na Meggitt Sensing Systems, wanda aka ƙera don matsakaita mai nisa, ingantaccen abin dogaro da girgizar girgizar ƙasa a cikin matsanancin yanayin masana'antu mara fashe. Wannan rahoto ya mayar da hankali kan samfurin 144-202-000-226, Standard Industrial Version sanye da kebul na haɗin kai na mita 11. Wannan ƙirar ba ta da takaddun shaida na fashewa kuma an yi nufin sa ido na yanayi na dogon lokaci da kuma tsinkaya na kayan aiki masu juyawa masu mahimmanci a cikin mahalli marasa haɗari waɗanda suka haɗa da samar da wutar lantarki, kiyaye ruwa, masana'antu, gine-gine, da ababen more rayuwa.

Na'urar firikwensin ya ci gaba da ƙirar sa hannu na dangin CA202, yana amfani da fasahar ji na polycrystalline piezoelectric mai ƙarfi da cikakken keɓewar gine-gine. Wannan yana tabbatar da daidaiton ma'auni na musamman, kyakkyawan yanayin sigina, da ƙarfin hana tsangwama. Babban fasalinsa na musamman shine haɗin kai mara ƙarfi na austenitic bakin karfe firikwensin firikwensin gida tare da sassauƙa, babban zafin jiki mai jure bakin karfe sulke mai kariyar tiyo ta hanyar walƙiya mai cikakken hermetic. Wannan yana samar da naúrar ma'auni na monolithic mara-ƙasa, mai ɗigo daga kan mai ji zuwa ƙarshen kebul. Wannan ƙira ta gaske tana kawar da haɗarin gazawa masu alaƙa da filogi-da-wasa na al'ada, kamar lalata mai haɗawa, sassautawa, ko gazawar hatimi, yana ba shi damar jure wa dogon lokaci ga ƙalubalen masana'antu na gama gari kamar zafi, gurɓataccen ruwa, mai, ƙura, da lalata sinadarai gabaɗaya.

A matsayin abin dogara ga tsarin kula da lafiyar kayan aikin masana'antu, CA202-226 yana haɗawa ba tare da ɓata lokaci ba tare da na'urorin siginar siginar vibro-mita (jerin IPC), tsarin sayan bayanai, da software na bincike mai hankali (misali, dandamali na VM600), yana gina cikakkiyar mafita daga ji na siginar jiki da watsawa mai inganci zuwa bincike mai hankali. Tsawon layinta na mita 11 yana ba da ƙima mai amfani dangane da sassaucin shigarwa: yana ba da damar sanya firikwensin a madaidaicin ma'auni yayin sanya ƙaramin ƙarar cajin cajin mita da yawa a cikin mafi aminci, mai tsabta, da ƙarin sabis. Wannan ya dace musamman don aikace-aikace tare da shimfidar kayan aiki tarwatsa ko wuraren da aka keɓe na lantarki. Wannan ya sa CA202-226 ya zama kyakkyawan zaɓi don bin manyan ayyuka da aminci yayin daidaita sauƙin shigarwar injiniya da tattalin arzikin tsarin.

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2. Muhimman Fa'idodi da Ƙimar

1. Ƙarƙashin Ƙira-Masana'antu Tsare-tsare & Daidaitawar Muhalli na Musamman:

• Matsakaicin Zazzabi Mai Faɗin Aiki: Shugaban ji na iya aiki gabaɗaya kuma a tsaye a matsanancin yanayin zafi daga -55°C zuwa +260°C, kuma haɗin kebul ɗin zai iya jure yanayin daga -55°C zuwa +200°C. Wannan halayyar tana ba da damar aikace-aikacen ta da yawa a yanayi daban-daban da yanayin aiki, daga masu sha'awar waje a cikin yankunan arewa masu sanyi zuwa famfo da compressors a cikin tarurrukan yanayin zafi a kudu.

• Fully Welded Monolithic Sealed Structure: The permanent welded connection between the sensor and cable provides a protection level surpassing that of traditional sensors relying on elastomeric seals. Yana kawar da haɗarin ɗigo gaba ɗaya a cikin musaya, ba shi da kariya ga matsananciyar wanke ruwa, dorewar zafi mai zafi, ko yanayi mara kyau, yana haɓaka amincin aiki na dogon lokaci a cikin yanayi mara kyau kuma yana rage ƙimar kulawa da tsadar rayuwa.

2. Madaidaici, Tsayayyen Ayyukan Aunawa na Sama:

• Babban Hankali & Amsa Mita Faɗi: Daidaitaccen azanci na 100 pC/g yana ba da kyakkyawan tushe na sigina-zuwa amo don gano matakin farko, sa hannun kuskuren inji mai rauni. Matsakaicin amsa mitar lebur daga 0.5 Hz zuwa 6 kHz (± 5%) yana ba da damar ma'auni daidai daga ainihin mitoci na manya, masu saurin gudu (misali, injinan siminti) zuwa abubuwan tasirin tasiri mai tsayi daga gears ko mirgina kashi, saduwa da cikakkun buƙatun gano kuskure.

• Kyakkyawan Halayen Dynamic & Linearity: Ma'aunin ma'auni na layi har zuwa 400g yana tabbatar da fitarwar firikwensin ya kasance mai gaskiya sosai kuma mai layi (kuskure <± 1%) ko da a ƙarƙashin hadaddun yanayin aiki tare da girgiza ko girgizar girma-girma. Babban mitar resonant (> 22kHz) yana ba da garantin fitaccen lokaci da girman amincin aiki a cikin bandwidth na aiki.

• Ƙarfin rigakafi ga Tsangwama na Muhalli: Ginin da aka gina a cikin nau'i mai ban sha'awa mai mahimmanci, babban juriya mai girma (≥1GΩ), da kuma cikakken tsarin kebul mai kariya tare da samar da wani shinge mai tasiri a kan tsangwama na madauki na ƙasa, ƙarar lantarki, da tasirin triboelectric, yana tabbatar da fitowar sigina mai tsabta, barga mai sauƙi a cikin mahallin lantarki na masana'antu.

3. Ingantattun Injiniya & Tasirin Kuɗi don Daidaitaccen Aikace-aikacen Masana'antu:

• Haɗin Tsarin Tsarin Sauƙaƙe & Tsarin Takaddun Shaida: A Matsayin Madaidaicin Sigar Masana'antu, CA202-226 baya buƙatar shinge mai aminci na ciki ko ƙididdige tsarin aminci na ciki da takaddun takaddun shaida. Wannan yana sauƙaƙe ƙirar tsarin, sayayya, da hanyoyin aiwatar da aikin injiniya, yana rage ƙayyadaddun ayyukan aiki, kuma yana rage farashin tsarin gabaɗaya.

• 'Yancin Shigar da Kebul na Mita 11 Ya Samar da shi: Tsawon mita 11 tabbatacce ne a zahiri, nisa mai amfani wanda ke daidaita buƙatun shigarwar amplifier mai nisa / shigar da akwatin junction tare da guje wa raguwar sigina da haɓakar farashi mai alaƙa da manyan igiyoyi masu tsayi. Ya dace musamman ga aikace-aikace inda ma'aunin ma'aunin ya kai kusan mita 10 daga akwatin mahadar mafi kusa ko majalisar sarrafawa, rage buƙatar shigar da ƙarin mashigar ruwa ko na USB a kan shafin.

• Yarda da Samun Kasuwa ta Duniya: Samfurin yana ɗauke da alamar CE, ya bi EU EMC da Umarnin Wutar Lantarki (LVD), kuma ya cika buƙatun muhalli na RoHS. Wannan yana ba da damar wannan ƙirar hanyar da ba ta da shinge zuwa mafi yawan kasuwannin masana'antu marasa fashewa ba tare da buƙatar ƙarin daidaitawar takaddun shaida na yanki ba.

4. Toshe-da-Wasa & Rayuwar Sabis mai tsayi:

• Ƙimar Ƙimar Factory, Madaidaicin Fitar da Akwati: Kowane firikwensin yana jurewa cikakkiyar daidaitawa mai ƙarfi na ƙarshe-zuwa-ƙarshe (5g, 120Hz) ƙarƙashin madaidaicin yanayin dakin gwaje-gwaje kuma ana ba da shi tare da takardar shaidar daidaitawa. Wannan yana tabbatar da masu amfani suna samun aikin da ba a san su ba kai tsaye a kan unboxing, yana sauƙaƙa kwamishinonin kan layi da aikin tabbatarwa.

• Kusa da 'Kyautata Kyauta' Dogaro: Godiya ga cikakken tsarin hermetic welded da duk kayan ƙarfe-bakin-bakin, firikwensin yana buƙatar kusan babu kariya bayan ingantaccen shigarwa fiye da duban gani na lokaci-lokaci, yana baiwa masu amfani da tabbaci na aiki sosai da ƙarancin ƙimar mallakar (TCO).

  
  

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3. Ƙa'idar Aiki & Haɗin Tsarin

CA202-226 babban cajin cajin fitarwa ne na piezoelectric accelerometer. Babban jigon sa na ciki shi ne tsarin haɗaɗɗun piezoelectric da aka ƙera. Lokacin da tushen firikwensin ya yi rawar jiki tare da abin da aka auna, yawan girgizar ƙasa na ciki yana amfani da ƙarfin juzu'i na lokaci-lokaci zuwa kristal piezoelectric.

Dangane da tasirin piezoelectric kai tsaye, cajin polarization daidai da matsi na inji (watau hanzari) ana haifar da shi a cikin kristal, yana samar da siginar caji mai ƙarfi (Q) akan filayen lantarki. Dangantakar ita ce: Q = S * a , inda S shine karfin cajin (100 pC/g) kuma *a* shine saurin girgiza (g). Wannan siginar cajin ɗanyen yana da rauni sosai kuma yana da saurin tsangwama.

Saboda haka, ƙayyadaddun ƙarar caji (misali, IPC70x) yana da mahimmanci don daidaita sigina da juyawa:

1. Canjin Cajin-zuwa-Voltage: Amfifififin yana ba da ƙarancin shigarwar matuƙar girma, yana jujjuya siginar cajin zuwa siginar ƙaramar wutar lantarki.

2. Canjin wutar lantarki-zuwa-Yanzu & Tuƙi: Vibro-meter® amplifiers yawanci suna ƙara jujjuya siginar wutar lantarki zuwa siginar madauki na yanzu 2-waya 4-20mA mai jure tsangwama. Amfanin wannan fasaha shine:

• Mafi girman Hayaniyar rigakafi: Sigina na yanzu ba su da hankali ga juriyar layin watsawa kuma ba su da ƙarfi ga hayaniyar shigar da wutar lantarki.

• Ƙarfin Isar da Nisa: Ana iya watsa shi sama da ɗaruruwa zuwa dubunnan mita ta amfani da na'ura mai karewa na yau da kullun.

• 2-Wire Sauƙaƙe Waya: Yana amfani da wayoyi guda biyu kawai don samar da wutar lantarki zuwa madauki na firikwensin-ƙarshen gaba da mayar da siginar, yana sauƙaƙa wayan filin.

A ƙarshe, daidaitattun siginar 4-20 mA za a iya haɗa kai tsaye zuwa PLC ko kayayyaki na DCS waɗanda ke tallafawa shigarwar halin yanzu, ko, bayan juyawa ta hanyar katin sanyaya sigina, an ciyar da su cikin tsarin kulawa da faɗakarwa da aka keɓe (misali, VM600) don nuni na ainihin lokacin, rajistar bayanan tarihi, nazarin bakan, hasashen yanayi, da ban tsoro.

La'akari da Injiniya don Zaɓin Ma'auni na 11m CA202-226: Ya yi daidai da nau'ikan tabbacin fashe dangane da ainihin aikin ji, juriyar muhalli, da rashin ƙarfi na inji. Ta hanyar watsi da takaddun shaida na fashewa da shingen tsaro masu alaƙa, yana kawo babban tanadin farashi da sauƙaƙe tsarin ga dukkan tashar sa ido. Tsayin kebul na mita 11 ya dace musamman ga lokatai inda wuraren aunawa ke da ɗan warwatse amma ana buƙatar sigina a cikin majalisar kula da yanki guda ɗaya, wanda ya sa ya zama mafita mafi kyau don cimma daidaito mafi kyau tsakanin aiki da tattalin arzikin injiniya.

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4. Yanayin Aikace-aikace na al'ada

Yin amfani da ƙarfinsa, kewayon zafin jiki mai faɗi, babban aiki, da matsakaicin tsayin kebul, CA202-226 Standard Version shine kyakkyawan zaɓi don lura da rawar jiki a cikin sassan masana'antu marasa fashewa:

• Samar da Wutar Lantarki (Yankunan da ba masu haɗari):

• Shuka Wutar Lantarki: Abubuwan da ke kan injin injin injin injin injin, famfunan ruwa na tukunyar jirgi, magoya bayan tilastawa/jawowa (FD/ID), injinan kwal, masu murkushe kwal.

• Shuka wutar lantarki ta Hydroelectric: Jagorar injin turbin ruwa da ƙwanƙwasa bearings, tsarin gwamna, famfunan samar da ruwa na fasaha.

• Tsibirin Al'ada na Tsibirin Nukiliya: Babban famfunan ruwa na ciyarwa, famfunan daɗaɗɗen ruwa, fanfunan ruwa masu yawo, masu sha'awar samun iska mai mahimmanci.

• Tsire-tsire na Halittu/Sharar-zuwa-Makamashi: Isar da, murƙushewa, da kayan aikin incinerator.

• Manyan Masana'antu & Sarrafa Tsari:

• Masana'antar Siminti: Kayan niƙa na tsaye, rotary kilns, injin sanyaya, injinan siminti, manyan magoya baya.

• Karfe & Karfe: Injin sintering, masu busa tanderu, masu tara ƙura, manyan injin tuƙi.

• Masana'antar hakar ma'adinai: Masu ƙwanƙwasa, injin ƙwallo, ƙwanƙwasa, manyan famfunan hakar ma'adinai.

• Masana'antar Takarda: Sashin waya na injin takarda, sashin latsa, sashin bushewa, kalandar, winders.

• Manyan Kayan Aiki & Ayyukan Jama'a:

• Manyan Complexes na Kasuwanci & Asibitoci: Shukayen shuka na tsakiya, magoya bayan hasumiya mai sanyaya, tukunyar mai da iskar gas.

• Sabis na Ruwa na Municipal: Gidajen shaye-shaye da isar da su a cikin masana'antar sarrafa ruwa, masu hura iska a cikin wuraren kula da ruwan sha, injinan cire ɓata ruwa.

• Wuraren sufuri: Manyan kayan aikin HVAC a cikin tsarin jirgin karkashin kasa/tashar jirgin sama, hanyoyin tuki.

• Injin Ruwa & Gabaɗaya:

• Jigilar manyan injinan dizal, injunan janareta, akwatunan gear, manyan fanfunan ruwan teku (a wuraren da ba su da haɗari na ɗakunan injin).

• Maɓalli na wutar lantarki na manyan injinan gini (haƙa, masu ɗaukar kaya).

• Gwaji & R&D:

• Gwajin ƙwaƙƙwaran benci don samfura kamar injuna, akwatunan gear, da injina.

• Binciken tsari da gwajin jijjiga na manyan sassa na tsari (misali, ruwan injin turbin iska, ƙirar gada).

  
  

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5. Shigarwa, Gudanarwa & Ka'idodin Ayyuka

5.1 Tsare-tsare Kafin Shigarwa

1. Tsara Tsare & Tabbatarwa: Tabbatar da cewa saitin kewayon shigarwa na amplifier caji a cikin sarkar ma'auni zai iya ɗaukar jimlar ƙarfin ƙarfin jikin firikwensin da ƙarfin kebul na mita 11. Shirya hanyar kebul daga firikwensin zuwa akwatin junction/amplifier, guje wa doguwar tafiya ta layi tare da igiyoyin wuta.

2. Zaɓin Ma'auni & Shirye-shiryen: Zaɓi wurare akan tsattsauran tsari irin su gidaje masu ɗaukar nauyi azaman wuraren aunawa. Tsaftace saman hawa don tabbatar da lebur, babu fenti da tsatsa. Idan saman bai yi daidai ba, ana ba da shawarar yin injin ƙaramin yanki na gida zuwa ƙarshen Ra 3.2 μm.

5.2 Shigar Injiniyan Sensor

1. Matakan Shigarwa:

• Yi amfani da ƙayyadaddun M6 x 35 Socket Head Cap Screws da Makullin Makullin bazara. Za a iya amfani da ƙaramin manne-ƙulle-ƙulle-ƙulle mai ƙarfi (misali Loctite 243) zuwa zaren dunƙulewa.

• Sanya firikwensin, shigar da wanki da sukurori a jere.

• Yin amfani da madaidaicin maƙarƙashiya, bi ƙaƙƙarfan tsarin crisscross kuma ƙara duk sukurori huɗu daidai gwargwado a cikin matakai biyu (misali, na farko zuwa 10 N·m, sannan zuwa 15 N·m). Kada ku wuce karfin juyi ko amfani da kayan aikin tasiri.

2. Hannun Haɗawa: Tabbatar da kibiya mai hankali a gefen firikwensin ya yi daidai da ainihin alkiblar girgizar da za a auna.

5.3 Gudanarwa & Tabbatar da Kebul na Mita 11

1. Hanya & Lankwasawa: Tsara hanyar kebul mai santsi; Matsakaicin madaidaicin radius na lanƙwasa dole ne ya zama ƙasa da milimita 50. Guji wucewa kan kaifi masu kaifi, saman zafi (> 200 ° C), ko tushen girgiza mai ƙarfi.

2. Taimakon Danniya & Gyarawa:

• A tsakanin santimita 30-50 na ficewar firikwensin firikwensin, dole ne a samar da madauki mai santsi mai sassaucin damuwa tare da radius sama da milimita 100 don ɗaukar girgizar kayan aiki da kuma kare haɗin gwiwa mai walda.

• Yi amfani da mannen igiyoyi masu jure lalata don daidaita kebul ɗin zuwa titin kebul, titin tsere, ko tsarin kayan aiki kowane mita 0.8-1.5. Guji samun igiyar igiyar tana rawa ko kitsawa.

• Inda sharuɗɗa suka ba da izini, hanyar kebul ɗin cikin mashin ɗin ƙarfe mai sassauƙa (misali, jerin KS) ko bututun PVC don ƙarin kariya ta injina.

3. Jiyya na ƙasa (Mahimmanci): Tsayayyen aiwatar da ƙa'idar kafa ƙasa mai aya ɗaya. Haɗa garkuwar kebul ɗin zuwa tashar da aka keɓance na amplifier a wurin shigar da Cajin Amplifier (IPC). Yi amfani da gajeriyar waya mai kauri mai kauri don tabbatar da haɗi mai kyau. Tushen hawan firikwensin yana ƙasa ta hanyar jikin kayan aiki. Kada a sake kasa garkuwar a ƙarshen firikwensin ko kowane wuri don guje wa ƙirƙirar madaukai na ƙasa waɗanda ke gabatar da hayaniya.

5.4 Haɗin Wutar Lantarki & Gudanar da Tsarin

1. Haɗa zuwa Amplifier: Daidai kuma amintacce haɗa hanyoyin tafiyar da kebul na CA202 (yawanci ja/fararen sigina, braid ɗin da aka fallasa don garkuwa) zuwa tashoshi akan ƙarar cajin IPC mai lakabin 'Input Sensor'.

2. Haɗa zuwa Tsarin ƙasa: Haɗa fitarwa na 4-20mA na amplifier zuwa tashar shigar da analog daidai na ma'aunin bayanan, PLC, ko tsarin sa ido na girgiza.

3. Ƙarfafawa & Tabbatarwa Aiki:

• Bayan tabbatar da duk wayoyi daidai ne, kunna tsarin.

• Kula da siginar girgiza don wannan tashar a cikin software na saka idanu. Yin amfani da mallet na roba, a hankali taɓo kusa da tushen hawan firikwensin; bayyanannen martanin bugun bugun jini ya kamata ya bayyana nan da nan akan allon, yana nuna gaba dayan hanyar sigina daga firikwensin zuwa kwamfutar da ke daukar nauyin kwamfuta yana aiki akai-akai.

4. Samun Bayanai na Tushe: Bayan kayan aikin suna aiki akai-akai kuma a tsaye na aƙalla awanni 24, rikodin ƙimar girgiza kamar saurin RMS da haɓaka kololuwar kowane wurin sa ido azaman tushen kiwon lafiya don bincike na gaba mai zuwa da saitin ƙararrawa.

5.5 Muhimman Gargaɗi na Tsaro

• Kayayyakin Hujja marasa Fashewa: CA202-226 Standard Industrial Version ba shi da aikin tabbatar da fashewa kuma an haramta shi sosai daga shigarwa a wurare masu haɗari (Zone 0, 1, 2) inda iskar gas, tururi, ko ƙura na iya kasancewa, kamar a cikin man fetur, sinadarai, iskar gas, ko ma'adinai a cikin haƙar ma'adinai.

• Babu Canjawa: Yanke, tsagawa, ko ƙoƙarin canza tsayi ko tsarin asalin kebul na mita 11 an haramta shi sosai. Duk wani aiki mai lalacewa zai haifar da gazawar hatimin samfur, lalacewar aiki, da ɓarna garanti.

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6. Maintenance, Diagnostics & Support Services

1. Shawarwari na Kulawa na rigakafi:

• Dubawa na yau da kullun: Gudanar da duban gani kowane kwata ko rabin shekara a matsayin wani ɓangare na kayan aikin binciken kayan aiki, neman lalacewa ta jiki, lalatawa mai tsanani, ko maɗaukakiyar lallausan firikwensin da kebul.

• Duban Wutar Lantarki: Yayin gyaran kayan aiki na shekara-shekara, tare da katse haɗin haɗin gwiwa, yi amfani da megohmmeter don auna juriyar insulation na madauki na firikwensin (wayoyin sigina zuwa garkuwa), waɗanda yakamata su kasance cikin kewayon GΩ.

2. Binciken Laifi gama gari:

• Matsala: Tsarin sa ido yana nuna babu sigina. Matakan magance matsala: 1) Bincika daidaitawar tashar sayan bayanai da samar da wutar lantarki; 2) Duba ikon amplifier IPC da alamun matsayi; 3) Cire haɗin firikwensin a ƙarshen amplifier, yi amfani da multimeter don bincika gajeriyar kewayawa ko buɗewa tsakanin wayoyi na siginar kebul guda biyu, da auna juriya na siginar don garkuwa.

• Matsala: Hayaniyar sigina mai girma, rashin kwanciyar hankali, ko jan hankali. Matakan magance matsala: 1) Tabbatar da duba ƙasa mai lamba ɗaya daidai ne; 2) Bincika idan hanyar haɗin kebul ya yi nisa daga tushen EMI mai ƙarfi; 3) Bincika idan hawan firikwensin yana da amintacce kuma ɗorawa yana lebur; 4) Duba saitunan amplifier (riba, mitar tacewa) daidai ne.

• Rashin gazawar na'urar haska kanta ba kasafai ba ne saboda ƙaƙƙarfan ƙira; yawancin batutuwa sun samo asali daga shigarwa, ƙasa, ko kayan aikin lantarki na ƙasa.

3. Tsakanin Daidaitawa & Sabis:

• Shawarar tazarar daidaitawa: A ƙarƙashin yanayin aiki na yau da kullun, shawarar tazarar sakewa shine shekaru 4-5. Idan na'urar firikwensin ya sami girgiza mai tsananin kiba, ko bayanan sa ido yana nuna rashin fa'ida, jujjuyawa, yi la'akari da daidaitawar farko.

• Sabis na daidaitawa: Tuntuɓi cibiyar sabis mai izini na Meggitt ko ƙungiyar ƙididdiga ta ƙasa. Daidaitawa yana buƙatar aika firikwensin tare da kebul na mita 11 a matsayin cikakkiyar naúrar. Sabunta sigogi masu dacewa a cikin tsarin kulawa bayan daidaitawa.

4. Taimakon Fasaha & Albarkatun: Meggitt SA yana ba da tallafin fasaha na duniya da sabis na abokin ciniki. Masu amfani za su iya samun sabbin takaddun bayanan samfur, jagororin shigarwa, zanen CAD, da takaddun yarda ta hanyar gidan yanar gizon sa. Don takamaiman tambayoyin aikace-aikacen ko gano kuskure, tuntuɓi wakilin tallace-tallace na Meggitt na gida ko injiniyan tallafi na fasaha.

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