TQ 402 & TQ 412 / EA 402 / IQS 452 Tsarin Transducer Kusa da ke da alhakin ɗaukar daidaitaccen girgiza shaft ɗin dangi da matsayi na axial na injunan jujjuyawa mai mahimmanci (kamar injin tururi, turbin gas, compressors, da famfo), samar da mafi mahimmanci da mahimman bayanai don kariyar kayan aiki da kiyaye tsinkaya. Wannan jagorar yana nufin samar da injiniyoyi da masu fasaha tare da cikakken bayanin fasaha wanda ke rufe duk rayuwar rayuwa daga zaɓin tsarin da daidaitawa zuwa aiki na dogon lokaci da kiyayewa.
Mahimman Abubuwan Tsari:
TQ 402 / TQ 412 Mai Fassara Kusa: Babban abin ji na tsarin, yana aiki akan ka'idar halin yanzu.
TQ 402: Standard Dutsen version, cikakken threaded jiki, dace da kai tsaye shigarwa cikin inji.
TQ 412: Juya nau'in Dutsen, tare da goro na kullewa, wanda aka tsara musamman don shigarwa ta hanyar adaftar bincike daga wajen injin.
EA 402 Extension Cable: Haɗa transducer zuwa kwandishan sigina, yana tabbatar da jimillar tsawon tsarin ya cika ƙaƙƙarfan buƙatun lantarki.
IQS 452 Signal Conditioner: 'Kwakwalwar siginar' na tsarin, yana ba da babban ƙarfin motsa jiki ga mai canzawa da haɓakawa, haɓakawa, da fitar da sigina daidai da rata. Rukunin sassansa sun haɗa da:
Bayani na IQS452 0XX/1XX: Yana ba da kewayon layi na 4 mm, tare da fitarwar ƙarfin lantarki (4 mV/μm) da fitarwa na yanzu (1.25 μA/μm) bi da bi.
Bayani na IQS452 2XX / 3XX: Yana ba da kewayon layi na 2 mm, tare da fitarwar ƙarfin lantarki (8 mV / μm) da fitarwa na yanzu (2.5 μA / μm) bi da bi.
Mabuɗin Takaddun shaida da Daidaituwa:
Takaddar Takaddar Takaddar Fashe: Ana samun abubuwan haɗin tsarin a cikin amintattu (Ex i) nau'ikan ATEX (LCIE 02 ATEX 6086 X) da CSA (1514309), waɗanda suka dace don amfani a cikin yanayi mai yuwuwar fashewa.
Haɗin Tsari: Madaidaicin siginar da wannan tsarin ke fitarwa za a iya haɗa shi ba tare da wata matsala ba cikin tsarin kariya na injuna na yau da kullun.
Tushen Rubuce-rubuce: Duk abubuwan da ke cikin wannan jagorar an ciro, haɗe su, kuma an haɗa su daga takaddar hukuma MANHAJ - Kayan Aikin Filin Tsarin Jijjiga (Seq # 36400), yana tabbatar da daidaito da iko.
Babi na 2: Kanfigareshan - Tsarin Tsare-tsare da Shirye-shiryen Injiniya
Daidaitaccen tsarin tsarin shine abin da ake buƙata don tabbatar da aikinsa da daidaiton aunawa, da farko ya haɗa da zaɓin transducer, ƙayyadaddun tsayin tsarin, da saitunan kwandishan sigina.
2.1 Transducer da Kanfigareshan Kebul
Zaɓin Mai Fassara:
Dangane da maƙasudin ma'auni (vibration/matsayi) da ƙayyadaddun sararin samaniya, zaɓi TQ 402 (Standard Mount) ko TQ 412 (Dutsen baya).
Dangane da kewayon maɓalli da ake tsammanin, ƙididdige kewayon ma'aunin madaidaiciyar da ake buƙata (2 mm ko 4 mm), wanda zai ƙayyade sigar IQS 452 da ta dace.
Ƙaddamar da Jimlar Tsayin Tsari (TSL):
Doka ta Zinariya: Jimlar tsayin kebul daga tip mai juyawa zuwa shigar da kwandishan sigina (Cable Integral + Extension Cable) dole ne ya zama tsayin mita 5 ko mita 10. An inganta halayen lantarki na tsarin don wannan tsayin. Duk wani karkacewa zai haifar da asarar haɓakawa da lalacewar aiki.
Tsawon Tsawon Layi da Oda: Dangane da nisan shigarwa, zaɓi tsayin da ya dace na kebul na haɗin kai (misali, 1m, 5m) da kebul na tsawo na EA 402 (misali, 4m, 9m), yana tabbatar da jimlar 5m ko 10m.
Kanfigareshan Kariyar Kebul:
BOA Bakin Karfe Armour: Yana ba da kariya ta injiniya.
BOA Armor + KYNAR Heat-Shrink Sleeve: Yana ba da kariya ta injina da rufin lantarki.
KS 106 Kariya Tube: Yana ba da cikakkiyar kariya ta injiniya da muhalli (IP67).
Zaɓi kariyar da ta dace don igiyoyi dangane da yanayin filin:
2.2 Kanfigareshan Sigina
Zaɓin Yanayin fitarwa:
3-Wire Voltage Output (Versions 0XX, 2XX): Ƙananan ƙarancin fitarwa, dacewa mai kyau, iyakar watsawa na mita 200.
2-Wire Fitowar Yanzu (Sigar 1XX, 3XX): Ƙarfin ƙarfin tsangwama, matsakaicin nisan watsawa na mita 1000, amma dole ne a yi amfani da shi tare da mai keɓancewa kamar GSI 123.
Hankali da Daidaita Range:
Tabbatar da zaɓaɓɓen azancin IQS 452 (4 ko 8 mV/μm) da kewayon (2 ko 4 mm) sun dace da transducer TQ 402/412 da buƙatun auna.
Bukatun Wuta:
IQS 452 yana buƙatar samar da wutar lantarki -20 VDC zuwa -32 VDC daga firam ɗin kariya na inji.
2.3 Abubuwan Maƙasudi da Halayen Tsarin
Madaidaicin Kayan Target: An daidaita tsarin don amfani da VCL 140 Karfe (1.7225).
Kayayyakin da ba daidai ba: Idan abin da aka yi niyya wani abu ne daban-daban (misali, bakin karfe, aluminum), hankalin tsarin da kewayon layi zai canza. A wannan yanayin, dole ne a yi fasalin tsarin kafin shigarwa don ƙayyade ainihin ma'aunin wutar lantarki-nisa da ma'aunin ma'auni na gaskiya na gaskiya da hankali ta hanyar gwaji.
Babi na 3: Shigarwa - Aikin Injini da Wutar Lantarki
Daidaitaccen shigarwa shine tushe na zahiri don tabbatar da kwanciyar hankali na dogon lokaci da daidaiton bayanai na tsarin.
3.1 Shigar Injiniya
Wuri da Muhalli:
Tabbatar cewa wurin da aka girka ya kasance mai tsabta, bushe, kuma ba shi da gurɓataccen iskar gas.
Ka nisanci tushen jijjiga mai ƙarfi da tushen zafi.
Matsalolin Hawan Transducer (Dole ne a kiyaye sosai):
Space Free: Dole ne a kiyaye mafi ƙarancin nisa a gaban, zuwa gaɓarna, da kuma bayan shugaban transducer (TQ 402/412 cikakken kewayon: Gaba 34mm, Sides 13mm, Rear 46mm).
Nisa zuwa Taimakon Hauwa: Mafi ƙarancin nisa daga kan transducer zuwa goyon bayan hawa shine 13mm.
Nisa Tsakanin Masu Fassara: Mafi ƙarancin tazara tsakanin masu fassara gefe-da-gefe biyu shine 51mm.
Gidajen Injin Ciki: Yi amfani da madogaran hawa tare da taɓa ko ramukan sharewa. Don ramukan sharewa, ana buƙatar makulli biyu. Aiwatar da manne LOCTITE 241 zuwa zaren don hana sassautawa.
Ta hanyar Gidajen Inji: Yi amfani da adaftan binciken PA 113 ko PA 103 (don TQ 412 kawai). Wannan yana ba da damar daidaitawar transducer da sauyawa daga waje.
Ra'ayi: Nisa tsakanin tip transducer da farfajiyar manufa lokacin da injin ke hutawa.
Ƙa'idar Saiti:
Hanyar Saita: Yi amfani da ma'auni don saita tazar daidai. Margin Tsaro: Matsakaicin tazarar kada ya zama ƙasa da 0.4mm (na tsarin 4 mV/μm).
3.2 Wutar Lantarki
Shigar da Kebul:
A cikin na'ura, amintattun igiyoyi kowane 100 zuwa 200 mm ta amfani da igiyoyi na USB.
Tsare-tsare mafi ƙarancin lanƙwasawa radius: 40 mm don kebul na FEP coaxial, 50 mm don kebul tare da makamai na BOA.
Kada a taɓa rage ko tsawaita igiyoyi. Ya kamata a naɗe kebul ɗin da ya wuce kima tare da diamita ba ƙasa da ƙaramin radius na lanƙwasa ba kuma a kiyaye shi.
Haɗi da Kariya:
Mate mai haɗin kebul na transducer tare da haɗin kebul na tsawo na EA 402 kuma nan da nan sanya shi a cikin Akwatin Junction JB 118 ko gidan kariya na PA 113 don kariya ta IP65.
Mahimmanci: Harsashin ƙarfe na mahaɗin dole ne ya tuntuɓi sassan ƙarfe na ƙasa don hana tsangwama na madauki na ƙasa.
Ciyarwar Kebul:
Yi amfani da SG 102 Cable Feedthrough, nannade zaren da Teflon tef don tabbatar da hatimi (IP68).
Hawan Siginar Kwadi:
Dutsen IQS 452 akan farantin insulating a cikin ABA 15X Gidajen Masana'antu don hana madaukai na ƙasa.
Wurin Wuta:
3-Way: Yi amfani da kebul na K 309/K 310, haɗa zuwa 'OUT', 'COM', '-24V'.
2-Way: Yi amfani da kebul na K 209/K 210, haɗa zuwa 'OUT', '-24V', kuma haɗa zuwa mai keɓancewa na GSI 123.
Haɗa kebul na tsawo zuwa shigarwar IQS 452.
Haɗa kebul na watsawa bisa ga yanayin fitarwa:
Garkuwa: Dole ne garkuwar kebul ɗin watsawa ta kasance ƙasa a wuri ɗaya kawai: ƙarshen tsarin kariya na injin (cikin majalisar). Dole ne ƙarshen mai juyawa da kwandishan su kasance suna iyo.
Babi na 4: Aiki - Tsari Lokacin Gudu da Kulawa
Da zarar tsarin ya haɓaka kuma yana aiki, aiki na yau da kullun da saka idanu na matsayi sune mahimmanci don tabbatar da amincin samarwa.
4.1 Kula da Matsayi
IQS 452 Matsayin Sigina Sigina: Saka idanu 'Ok', 'Alert', ' Laifi' ta hanyar fitilun matsayin katin tsarin kariya na inji ko software mai rakiya (misali, ToolboxST).
Kula da Siginar fitarwa: Kula da ƙimar siginar mai jujjuyawar (bangaren DC yana wakiltar matsakaicin rata, ɓangaren AC yana wakiltar rawar jiki) da siginar igiyar ruwa a cikin ainihin lokacin akan tsarin sarrafawa na HMI ko shafukan bincike.
4.2 Sadarwar Bayanai
Haɗin kai tare da Tsarin Sarrafa: Fitowar siginar analog/fitin siginar na yanzu ta IQS 452 an haɗa kai tsaye zuwa katin shigar da analog na tsarin kariyar injin (misali, Benly Nevada 3500/42M).
Ƙararrawa da Tafiya: Lokacin da jijjiga ko ƙimar matsayi ya wuce saiti na ƙararrawa da ƙofofin haɗari, tsarin yana haifar da ƙararrawa kuma yana haifar da ayyukan tsaro.
Shigar da Bayanai da Bincike: Ana iya aika sigina zuwa bayanan tarihi don nazarin yanayin da kuma gano kuskure.
4.3 Aiki na asali
Kulawa ta Kan layi: Kula da ƙimar jujjuyawar gabaɗaya, wutar lantarki tata, fasalin igiyar ruwa, da bakan a cikin ainihin lokaci ta cikin software na tsarin ba tare da dakatar da injin ba.
Matakan kariya:
Guji yin amfani da kayan aikin wuta ko wasu ƙaƙƙarfan na'urorin kutsawa na lantarki kusa da mai fassara.
Tabbatar cewa abin da ake nufi yana da tsabta, babu mai, tsatsa, ko ma'aunin maganadisu, saboda waɗannan suna shafar daidaiton aunawa.
Babi na 5: Gyarawa - Tabbatar da Tsarin da Gwajin Aiki
Gyara kuskure shine tsari mai mahimmanci don tabbatar da cewa an shigar da tsarin daidai, an daidaita shi daidai, da ayyuka kamar yadda aka tsara.
5.1 Pre-Power Up Checks
Bincika sau biyu cewa duk takunkumin hawa na inji sun cika.
Yin amfani da ma'aunin ji, saita tazar zuwa wuraren da aka sani da yawa a cikin kewayon layi (misali, min, tsakiya, max).
Auna madaidaicin ƙarfin fitarwa ko halin yanzu a gefen tsarin kariyar injin ko kai tsaye a tashoshin fitarwa na IQS 452.
Kwatanta ƙimar da aka auna tare da madaidaicin ka'idar daga takardar bayanai ko lanƙwan da aka samu daga sifa; kuskuren ya kamata ya kasance cikin kewayon karɓuwa.
Gwajin Aiki mai ƙarfi:
Don ma'aunin jijjiga, a hankali danna magudanar ruwa (idan lafiya don yin hakan) kuma duba idan siginar girgiza ta amsa daidai.
Don ma'aunin matsayi, a hankali motsa shaft kuma lura da canjin layi a cikin wutar lantarki ta rata.
5.3 Gwajin Haɗin Tsari
Gwajin Aiki na Ƙararrawa da Tafiya:
Yi kwaikwayi sigina mai girma ko rawar jiki don tabbatar da cewa tsarin sarrafawa daidai yana haifar da sigina na ƙararrawa da haɗari (tafiya).
Bincika cewa nunin ƙararrawa akan HMI daidai ne.
Gwajin Redundancy Channel (idan an zartar): Idan an saita tsarin tare da masu canzawa da tashoshi masu yawa, kwaikwayi laifin tasha na farko kuma tabbatar da cewa tsarin yana jujjuya zuwa tashar madadin.
Babi na 6: Kulawa - Ayyukan Rigakafi da Gyara
Kulawa na tsari shine ginshiƙan don tabbatar da amincin tsarin na dogon lokaci.
6.1 Kulawa na yau da kullun
Dubawa na lokaci-lokaci:
Duban gani: Bincika masu fassara, igiyoyi, da kariya don lalacewa ta jiki (scratches, dents, konewa).
Duban Injini: Tabbatar da masu fassara suna hawa amintacce kuma ba sako-sako ba. Bincika yanayin manne na USB.
Duban Lantarki: Yi gwaje-gwajen madauki lokaci-lokaci (duba 5.2), yin rikodin bayanai don lura da yanayin tuƙi na dogon lokaci.
Dubawa Mai Haɗi: Bincika amincin hatimai akan JB 118 ko gidaje masu kariya, kuma nemi alamun danshi ko lalata a ciki.
Tsaftacewa: Tsaftace kai mai watsawa da saman manufa mai tsabta. A hankali tsaftace fuskar binciken ta amfani da barasa isopropyl da kayan aikin da ba na ƙarfe ba.
6.2 Bincike da Shirya matsala
Alamar Dalili
Mai yiwuwa
Matakan Gyara matsala
Babu Sigina ko Ƙananan Sigina
1. Ba'a haɗa wutar lantarki ko juya polarity. 2. Kebul bude ko gajeriyar kewayawa. 3. Rashin haɗin haɗin haɗin haɗin gwiwa. 4. IQS 452 ko transducer gazawar.
1. Duba ikon hukuma da ƙarfin lantarki a IQS 452 tashoshi. 2. Duba ci gaban kebul da rufi. 3. Sake zaunar da duk masu haɗin gwiwa. 4. Musanya kwandishana ko transducer don gwadawa.
Sigina mai surutu/ mara karko
1. Garkuwa mara kyau (ƙasa madauki). 2. Cable gudu kusa da wutar lantarki. 3. Haɗa harsashi bisa kuskure. 4. Magnetic spots ko m runout a kan manufa surface.
1. Tabbatar da garkuwar maki guda ce kawai a majalisar ministoci. 2. Sake hanyar kebul daga tushen amo. 3. Duba rufin haɗin haɗi. 4. Duba da kuma bi da manufa surface.
Sigina Drift
1. Tafiya ta al'ada saboda canjin yanayin zafi. 2. A hankali lalacewa na transducer ko na USB. 3. Mechanical loosening, canza transducer rata.
1. Kwatanta tare da ƙimar ɗigon zafin jiki a cikin takaddar bayanai. 2. Yi rajistan halayen tsarin. 3. Bincika matsewar transducer.
Fitowa bai dace da dangantakar tazara ba
1. Abubuwan da ba daidai ba na manufa ba tare da sifa ba. 2. Jimlar Tsayin Tsarin Ba daidai ba. 3. An keta matakan hawa.
1. Yi fasalin tsarin don ainihin abin da ake nufi. 2. Tabbatar da jimlar tsawon na USB shine 5m ko 10m. 3. Bita da gamsar da duk matakan hawa.
6.3 Maye gurbin sashi
Sauya Transducer:
Kashe injin kuma yi Lockout-Tagout (LOTO).
Cire haɗin igiyoyin bayan lura da wuraren haɗin su.
Cire tsohon transducer.
Shigar da sabon transducer kuma bi matakai a Babi na 3 sosai don sake daidaita tazarar farko na inji.
Sake haɗa igiyoyin.
Yi Gwajin Loop da Tabbatarwa (Sashe na 5.2) don tabbatar da sabon tsarin transducer yana aiki daidai.
Maye gurbin siginar kwandishan (IQS 452):
Shirya sabon IQS 452 na samfuri iri ɗaya da sigar.
Ƙaddamar da wutar lantarki kuma maye gurbin kwandishan.
Bayan ƙarfin wutar lantarki, tun da ana adana sigogin tsarin a gefen tsarin sarrafawa, ba a buƙatar ƙarin saiti. Koyaya, ya kamata a yi aikin tabbatar da fitarwa.
6.4 Gudanar da Kayan Aiki
Ana ba da shawarar adana mahimman kayan gyara, kamar transducers, kebul na tsawo, da kwandishan sigina.
Yi rikodin lambobin ƙira, lambobin sigar, da jerin lambobi na kayan gyara don tabbatar da dacewa da tsarin da ake dasu.
