GE IS215ACLEH1C Module Kula da Layer na Aikace-aikacen

Module Control Layer na Aikace-aikacen IS215ACLEH1C (ACLE) babban aiki ne, mai sarrafa tushen microprocessor wanda GE Energy ya haɓaka don Tsarin Sarrafa Haɓaka na EX2100. A matsayin babban sashin fasaha na jerin EX2100, tsarin ACLE yana da alhakin aiwatar da hadadden algorithms sarrafawa, sarrafa sadarwar bayanai, da daidaita ayyukan allo daban-daban a cikin tsarin. Abu ne mai mahimmanci don tabbatar da kwanciyar hankali da ingantaccen aiki na tsarin tashin hankali na janareta.

Module ɗin yana da ƙayyadaddun ƙira, yana ɗaukar ramummuka biyu a cikin madaidaicin takin sarrafawa na EX2100. Ana iya shigar da shi a cikin racks tare da jeri na baya na baya daban-daban, ciki har da raƙuman kulawar thyristor mai sauƙi, raƙuman kulawar thyristor mai dumi, raƙuman sarrafawa mai sauƙi mai sauƙi, da raƙuman sarrafawa mai mahimmanci, yana nuna kyakkyawar dacewa da sassauci. A matsayin cikakken maye gurbin tsarin IS215ACLAH1A (ACLA) na baya, ACLE an inganta shi gabaɗaya dangane da aiki, ajiya, da ikon sarrafawa don biyan ƙarin hadaddun buƙatun sarrafawa da matsanancin yanayin masana'antu. Samfurin IS215ACLEH1C musamman yana nufin sigar sanye take da na'ura mai aiki da ƙarfi da takamaiman tsarin aiki, wanda aka ƙera don ba da tallafin ƙididdiga mai ƙarfi da damar amsawa na ainihin lokacin don tsarin EX2100.

Babban aikinsa shi ne cimma musayar bayanai tsakanin na'urori na sama da na ƙasa, aiwatar da dabarun sarrafawa, da saka idanu gabaɗayan yanayin tsarin motsa jiki ta hanyoyin sadarwar sadarwa daban-daban kamar Ethernet. Yana gudanar da yarukan toshe na musamman na sarrafawa da ɗakunan karatu, yana goyan bayan loda saitin kan layi, tilasta maƙasudin I/O, cikakkun ayyukan bincike, da shiga taron maras tabbas, yana ba injiniyoyi masu ƙarfi da kayan aikin gyarawa da kiyayewa. Haɗe tare da GE's Control System Toolbox software, daidaitawa, haɓaka firmware, da gyaggyarawa dabaru na aikace-aikace don tsarin ACLE ya zama mai hankali da inganci, yana haɓaka aiwatar da aikin injiniya da dacewa da kulawa.

2. Core ayyuka da Features

Zane na IS215ACLEH1C module yayi cikakken la'akari da tsauraran buƙatun sarrafa masana'antu, haɗa abubuwa da yawa na ci gaba don tabbatar da amincin tsarin, aiki na ainihi, da kiyayewa.

• Ƙarfin Ƙarfafa Ƙarfafawa: An sanye shi tare da Babban Ƙirar Tsarin Gudanar da Ayyuka, zai iya aiwatar da tsarin sarrafawa mai rikitarwa da sauri kuma yana aiwatar da adadi mai yawa na I/O, yana biyan manyan buƙatun manyan janareta na zamani don sarrafa tashin hankali.

• Hanyoyin Sadarwar Sadarwar Arziki: Siffar fasali sun haɗa da tashoshin Ethernet guda biyu na 10/100BaseT da kuma tashoshin sadarwa na serial guda biyu na RS-232. Tashar jiragen ruwa na Ethernet suna goyan bayan ladabi kamar TCP/IP, EGD (Bayanin Duniya na Ethernet), da Modbus TCP/IP. Ana iya amfani da su don haɗawa zuwa tashoshin injiniya don daidaitawa da saka idanu, samun dama ga Babban Titin Bayanai na matakin shuka, da faɗaɗa I/O mai nisa. Ana iya amfani da serial ports don gyara tsarin ko azaman madadin sadarwar Modbus RTU.

• Modularity da Expandability: Tsarin ACLE da kansa ya ƙunshi allon jigilar kaya da babban aikin PC/104-Plus mai sarrafawa, yana haifar da ƙaramin tsari. Ta hanyar hanyar sadarwa ta Ethernet, yana iya sauƙi fadada tashoshin I/O mai nisa, kamar GE Fanuc VersaMax, don gina tsarin sarrafawa da aka rarraba.

• Babban Ma'ajiyar Gida: A kan jirgin 16 MB CompactFlash mara maras tabbas yana adana tsarin aiki, lambar lokacin aiki, da fayilolin sanyi na aikace-aikace. Ko da tsarin ya rasa iko, duk bayanan ana kiyaye su cikin aminci, yana tabbatar da farawa da sauri da aiki mai dogaro.

• Aiki na ainihi da Ƙaddamarwa: Ta hanyar ƙaddamar da basirar kayan aiki a kan jirgin baya da 4k x 32 Dual Port RAM, ACLE yana yin babban sauri, musayar bayanai mai mahimmanci tare da kwamitin Gudanar da Siginar Dijital. Bugu da ƙari, yana ba da madaidaicin siginar aiki tare na lokaci-lokaci na 1 ms zuwa allon sarrafa siginar Dijital ta hanyar jirgin baya, yana tabbatar da aiwatar da ainihin madaidaicin madauki.

• Cikakkun Bincike da Nuni na Matsayi: Fannin gaba yana nuna alamun matsayi masu yawa na LED, gami da OK, ACTIVE, ENET, FLASH, da MATSAYI. Waɗannan suna nuna haƙiƙanin yanayin aiki na ƙirar, ayyukan cibiyar sadarwa, ayyukan ƙwaƙwalwar ajiyar walƙiya, da lambobin kuskure yayin aiwatar da farawa, suna sauƙaƙe matsala na kuskure a kan shafin.

• Babban Amincewa da Taimakon Sakewa: Yana goyan bayan sauyawa-swap na kan layi a cikin tsarin kulawa da yawa (batun ƙayyadaddun yanayin firmware), yana ba da izinin maye gurbin ƙirar mara kyau ba tare da rufe tsarin ba. Wannan yana rage tasirin fa'ida ɗaya na gazawa akan tsarin aiki, yana inganta haɓaka gabaɗayan tsarin kula da tashin hankali.

3. Hardware Architecture da Abubuwan da aka gyara

Tsarin IS215ACLEH1C yana ɗaukar tsarin gine-ginen allo guda biyu: allon jigilar kayayyaki IS200ACLE da allon sarrafa tsarin PC/104-Plus. Wannan ƙira ta keɓance babban naúrar kwamfuta daga musaya na I/O da dabarun sadarwa na baya-bayan nan, yana tabbatar da aikin ci gaba da kwanciyar hankali.

• Board Processor: Wannan allon yana haɗa babban sashin kwamfuta na tsarin. Dangane da samfurin, yana iya ƙunshi Pentium P5 266 MHz ko Tualatin Celeron 400 MHz Central Processing Unit, sanye take da 256 KB na L2 cache. Yana da 128 MB na onboard Dynamic Random Access Memory (wanda za'a iya fadada) don gudanar da shirye-shirye da adana bayanan wucin gadi. Bugu da ƙari, allon sarrafawa ya haɗa da ƙwaƙwalwar walƙiya don BIOS, ƙirar motar bas ta PCI, ƙirar bas ta PC/104, da daidaitattun abubuwan PC/AT masu dacewa. Jumpers akan allon sarrafawa an saita su a masana'anta kuma basu buƙatar daidaita filin.

• Board mai ɗaukar kaya: Yin hidima a matsayin gadar da ke haɗa allon sarrafawa zuwa wasu sassan tsarin EX2100, allon jigilar kayayyaki yana ba da wadatar mu'amalar aiki. Yana haɗa 16 MB CompactFlash faifai, tashar Ethernet na farko (ENET1), Dual Port RAM don sadarwar jirgin baya, 8 KB na RAM mara ƙarfi, sake saiti dabaru, da da'irorin motsi na LED. Hukumar mai ɗaukar kaya kuma tana ƙunshe da masu kai na kebul na ciki don haɗawa zuwa allon sarrafawa, gami da musaya don sake saiti, katin CF, tashar Ethernet ta biyu, da tashoshin jiragen ruwa guda biyu. An shigar da duk haɗin kai daidai kuma an kiyaye su a masana'anta.

4. Hanyoyin Sadarwa da Ƙarfin Sadarwa

Tsarin ACLE yana ba da nau'ikan mu'amala na zahiri, yana ba da damar haɗa kai cikin sassa daban-daban na tsarin sarrafawa.

• Matsalolin Gabatarwa:

• Serial Ports COM1 da COM2: Ma'auni na 9-pin D-sub masu haɗin maza. Ana amfani da COM1 da farko yayin ƙaddamar da tsarin. Keɓaɓɓen kebul na keɓaɓɓen ke haɗa kwamfutar tafi-da-gidanka don saita adireshin TCP/IP na ENET1 ta amfani da software na Akwatin Kayan aiki. Wannan tashar jiragen ruwa yawanci ba a amfani da ita yayin aiki na yau da kullun kuma yakamata a cire haɗin. Ana iya amfani da COM2 don aikace-aikacen sadarwar Modbus na serial.

• Ethernet Ports ENET1 da ENET2: Ma'auni na RJ45 guda biyu masu goyan bayan 10/100 Mbps cibiyar sadarwa ta atomatik. Ana amfani da ENET1 yawanci don haɗa software na Akwatin Kayan aiki da Babban Hanyar Bayanai na matakin-shuke-shuke. Ana iya amfani da ENET2 don faɗaɗa I/O akan hanyar sadarwa mai zaman kanta, misali, haɗawa zuwa tashoshin I/O na nesa na GE Fanuc VersaMax. Garkuwan mashigai guda biyu suna haɗe zuwa tsarin chassis na tsarin, amma wannan fasalin ba a amfani dashi lokacin da ake amfani da igiyoyin Twisted Biyu marasa kariya.

• Interface Interface:

• P1 Connector: Ta wannan mai haɗawa, ACLE yana toshe cikin jirgin baya na EX2100. Babban aikinsa shine musayar bayanai mai sauri tare da allon sarrafa siginar Dijital a cikin tara guda ta hanyar Dual Port RAM. Bugu da ƙari, yana aika siginar aiki tare na lokaci-lokaci na 1 ms zuwa allon sarrafa siginar Dijital ta siginar INT_LAN. Sigina akan wannan mu'amala suna da rikitarwa kuma suna buƙatar allo na musamman don aunawa, wanda baya cikin daidaitattun hanyoyin kiyaye filin.

• Haɗin Ciki: Hukumar mai ɗaukar kaya kuma tana fasalta kan manyan kebul na ribbon na ciki da yawa don haɗawa da allon sarrafawa, gami da P6 (Sake saitin), P3 (Katin CF), P13 (ENET2), P5 (COM1), da P4 (COM2). An shigar da waɗannan haɗin gwiwar masana'anta kuma ba sa buƙatar sa hannun mai amfani. Bugu da ƙari, mai haɗin P9 akan allon jigilar kaya yana ba da damar shigarwa ko cire faifan CompactFlash.

5. Ayyukan Software da Kanfigareshan

Ayyukan IS215AcleH1C ba wai kawai kayan aikin sa ba ne har ma da tsarin software mai laƙabi. An tsara wannan software zuwa matakai da yawa, yana tabbatar da sassauƙar tsarin, kiyayewa, da tsaro.

• Basic Input/Output System: Wannan shine daidaitaccen ma'auni na masana'antu Phoenix BIOS da aka adana a cikin ƙwaƙwalwar walƙiya na allon sarrafawa. Yana da alhakin ƙaddamar da kayan aiki, ganowa, da samar da ƙananan ayyuka don loda tsarin aiki. An riga an riga an tsara BIOS a masana'anta, kuma ana adana sigogin tsarin sa a cikin EEROM. Masu amfani yawanci ba sa buƙata kuma ba a buƙatar su gyara shi.

• Core Load Software: An adana shi akan faifan CompactFlash, wannan ya haɗa da tsarin aiki na ainihin-lokaci na QNX, tsarin fayil, da tari na Ethernet TCP/IP. Wannan yana samar da tushe don farawa tsarin, yana ba ACLE damar samun hanyar sadarwa ta asali da damar sadarwar serial. Lokacin da kawai software mai ɗaukar nauyi ya kasance, STATUS LEDs a gaban panel suna nuna tsarin tafiya, yana nuna tsarin yana shirye don karɓar daidaitawar Ethernet ta hanyar tashar COM1. An riga an shigar da wannan software a masana'anta.

• Lambar Runtime: Wannan ita ce mahimman software da ake buƙata don ACLE don tallafawa cikakken aikin motsa jiki ko mai gudanarwa. Ya ƙunshi ainihin abubuwan haɗin gwiwa kamar mai tsara jadawalin sarrafawa da ɗakunan karatu na toshe ayyuka. Ana buƙatar zazzage lambar lokacin aiki zuwa ƙirar ta hanyar kayan aikin Akwatin kayan aiki ta tashar tashar Ethernet ENET1.

• Lambar aikace-aikacen: Wannan ya ƙunshi takamaiman dabaru na sarrafawa, sigogi, da saituna don takamaiman aikace-aikacen. Ana adana shi a tsarin binary mai suna PCODE kuma ana sauke shi ta hanyar Akwatin Kayan aiki software ta ENET1. Akwatin kayan aiki yana goyan bayan gyare-gyaren siga na kan layi da ƙananan gyare-gyaren dabaru, yana adana canje-canje zuwa ƙwaƙwalwar filasha ta module.

Ana sarrafa duk tsarin software, zazzagewa, da haɓakawa ta hanyar GE's Control System Toolbox software. Gudun kan dandamali na Windows da sadarwa tare da ACLE ta hanyar Ethernet, yana ba da injiniyoyi tare da haɗin gwiwar injiniyan injiniya.

6. Shigarwa, Kulawa, da Sauyawa

An tsara tsarin IS215ACLEH1C tare da dacewa da shigarwar muhallin masana'antu da bukatun kulawa.

• Shigarwa: Kafin shigar da tsarin a cikin rakiyar, tabbatar da an haɗa duk igiyoyin ribbon na ciki amintattu. Don shigarwa, da farko zana samfurin tare da jagororin rak, sannan yi amfani da yatsan yatsa don danna lokaci guda a saman da kasan gaban panel don fara zaunar da tsarin a cikin mahaɗin jirgin baya. A ƙarshe, a madadin ƙara ƙara sama da ƙasa screws a gaban panel taro don tabbatar da ko da matsa lamba da kuma cikakken, square wurin zama na module.

• Alamar Matsayi da Binciken Laifi: LEDs na gaban panel sune alamomi na farko don tantance yanayin aiki na module.

• OK LED: M kore mai ƙarfi yana nuna lokacin agogon yana kunna kuma yana aiki daidai. Yana kashewa yayin farawa kuma yana kunna ƙarfi bayan an gama farawa.

• LED ACTIVE: Kore, yana lumshe ido lokacin da Babban Sashin sarrafawa ya sami dama ga ƙwaƙwalwar ajiya. Yana lumshe idanu yayin farawa kuma yana iya ƙiftawa ko zama da ƙarfi bayan aikace-aikacen ya fara aiki.

• ENET LED: Green, lumshe ido lokacin da aka haɗa tashar tashar ENET1 kuma aka gano aiki.

• FLASH LED: Ja, fitilu masu ƙarfi yayin ayyukan karantawa da rubuta CompactFlash. Bayanan kula na musamman: Kada a taɓa kashe ikon module lokacin da wannan LED ɗin ke kunne, saboda yana iya lalata tsarin fayil ɗin, yana buƙatar sake shigar da babban kaya.

• LEDs MATSAYI: Ƙungiya na koren LED masu nuna matakan BIOS yayin farawa ko lambobin kuskure yayin loda aikace-aikacen. Kula da yanayin walƙiya na waɗannan LEDs yana taimakawa gano gazawar farawa tsarin.

• Tsarin Sauyawa:

• Tsarin Sauƙaƙe ko Ƙarshen Layi: Kafin maye gurbin, kunna duk ma'aikatun sarrafawa kuma tabbatar da duk alamun wuta a kashe. Cire haɗin kebul na gaba, sassauta skru ɗin da aka kama, ɗaga shafuka masu fitarwa, sa'annan cire tsarin daga cikin rakiyar. Bayan shigar da sabon tsarin, dole ne a sake zazzage lambar runtime da fayil ɗin saitin aikace-aikace ta amfani da software na Akwatin Kayan aiki.

• Maye gurbin Kan layi a Tsarukan Tsare-tsare: Don ƙarin tsarin da ke goyan bayan sauye-sauyen kan layi, ana iya maye gurbin ACLE mara kyau ba tare da rufe tsarin ba. Kafin aiki, tabbatar da cewa sashin da ke ƙunshe da tsarin da za a maye gurbinsa (M1 ko M2) ba shine mai aiki ba. Kashe wannan takamaiman sashe ta amfani da Module Rarraba Wuta mai dacewa. Bayan tabbatar da duk LED masu nuna wutar lantarki a kan allunan da ke cikin wannan sashin suna kashe, cire haɗin igiyoyi kuma cire tsohuwar ƙirar. Bayan shigar da sabon tsarin da maido da wuta, yi amfani da software na Akwatin Kayan aiki don daidaitawa da zazzage bayanai zuwa gare shi. A ƙarshe, gwada aikin sabon ƙirar ta hanyar canja wurin sarrafawa daga maigidan mai aiki.