HIQuad X wani sabon abu ne, ingantaccen tsarin aminci mai alaƙa da tsarin lantarki (PES) wanda HIMA ya haɓaka, wanda aka gina akan ingantaccen tsarin tsarin HIQuad. An ƙera shi don aikace-aikacen aminci mai mahimmanci har zuwa SIL 3 (IEC 61508) da PL e (EN ISO 13849), yayin da kuma ke nuna manyan halaye na samuwa. HIQuad X ya dace da ayyuka daban-daban na sarrafawa a cikin masana'antar sarrafawa da sarrafa kansa na masana'anta, musamman a cikin wuraren aiwatarwa. Tsarin yana amfani da ƙirar ƙira, yana goyan bayan tsari mai sassauƙa, kuma ana iya tsara shi, daidaita shi, saka idanu, sarrafa shi, da kuma rubutawa ta amfani da kayan aikin injiniya na HIMA da balagagge SILworX®.
Tsarin Iyali da Tsarin
HIQuad X ya ƙunshi tsarin iyalai biyu: H51X da H41X. Suna amfani da nau'ikan nau'ikan iri ɗaya amma sun bambanta a cikin tsari da ƙarfin faɗaɗawa:
HIQuad H51X:
Tsarin: Maɗaukaki na zamani.
Tushen Rack: 1 (ba ya ƙunshi nau'ikan I/O).
Racks Extension: Matsakaicin na 16.
Modules Mai sarrafawa (F-CPU 01): 1 ko 2.
Modules Masu Sarrafa I/O (F-IOP 01): 1 kowane taragon tsawo.
Modules Sadarwa (F-COM 01): Har zuwa 10 a cikin rakiyar tushe.
Modules Masu Gudanar da I/O (F-IOP 01): 1 a cikin rakiyar tushe, 1 a cikin taragon tsawo.
Modules Sadarwa (F-COM 01): Har zuwa 2 a cikin tudun tushe.
I/O Modules a kowace Rack Extension: 16.
Jimlar I/O Modules: Har zuwa 28.
Waɗannan bambance-bambancen suna ba masu amfani damar zaɓar tsarin tsarin da ya fi dacewa bisa ƙayyadaddun buƙatun aikace-aikacen don ƙidayar I/O da samuwa.
Mahimman Features
1. Tsaro da Takaddun shaida
An tsara tsarin HIQuad X don aikace-aikacen aminci waɗanda ke manne da ka'idodin 'De-energize to Trip' da 'Ƙarfafa Zuwa Tafiya'. Babban fasali na aminci ya haɗa da:
Matsayin Mutuncin Tsaro (SIL): Yana tallafawa har zuwa SIL 3 (IEC 61508), PL e (ISO 13849).
Takaddun shaida: Tsarin da na'urorin sa na I / O suna da takaddun shaida bisa ga ka'idodi daban-daban na duniya (duba Jagoran Tsaro HI 803 209 E), gami da don amfani a cikin tsarin ƙararrawa na wuta (wanda ya dace da DIN EN 54-2 da NFPA 72) da dacewa don hawa a cikin yankuna masu haɗari na Zone 2.
1oo2 Architecture: Na'urorin sarrafawa masu alaƙa da aminci (F-CPU 01) da na'urorin sarrafa I/O (F-IOP 01) sun haɗa tsarin sarrafawa na 1oo2 (ɗaya-daga-biyu). Na'urorin microprocessor guda biyu suna ci gaba da aiki tare da kwatanta bayanai, suna tabbatar da aiki mara aminci.
Sadarwa mai alaƙa da aminci: Yana goyan bayan sadarwa mai alaƙa da aminci ta hanyar ka'idar safeethernet.
2. Babban Samuwar da Ragewa
Tsarin yana ba da zaɓuɓɓukan sakewa da yawa waɗanda ke da nufin haɓaka wadatar tsarin (Lura: Redundancy yana ƙaruwa da samuwa, ba Matsayin Amintaccen Tsaro ba - SIL):
Mai sarrafa Mai Sarrafa: Ana iya daidaita shi tare da nau'ikan masu sarrafawa guda biyu na F-CPU 01. Idan tsarin ɗaya ya gaza, tsarin yana canzawa ta atomatik zuwa ɗayan don kiyaye aiki mai aminci. Za'a iya maye gurbin ƙirar mara kyau yayin aikin tsarin (zafi-swappable a yanayin sakewa).
Sake Sake Bus ɗin Tsarin: Tsarin ya dogara da tsarin bas ɗin tsarin zaman kansu guda biyu (A da B) don sadarwa. A cikin ƙayyadaddun tsari, duka bas ɗin suna aiki lokaci ɗaya. Rashin gazawar bas ɗaya baya shafar tsarin aiki.
I/O Module Redundancy: Yana goyan bayan redundancy module (nau'ikan I/O guda biyu na nau'in nau'in nau'in nau'in nau'in sakewa) da redundancy tashoshi (haɗin lambobi iri ɗaya a cikin sabbin kayayyaki). Don haɓaka samuwa, ya kamata a shigar da kayan aiki da yawa a cikin racks daban-daban.
Ragewar Samar da Wutar Lantarki: Yana goyan bayan haɗin kai zuwa raka'o'in samar da wutar lantarki na VDC 24, yana tabbatar da samun wadatar wutar lantarki. Za a iya amfani da na'urorin buffer na zaɓi (F-PWR 02) don rama ƙarancin wutar lantarki da ya wuce 20ms.
3. Modular Design da Scalability
Tsarin yana amfani da daidaitaccen tsari na tara inci 19, yana ba da babban sassauci:
Base Rack: Ya ƙunshi jirgin baya don shigar da na'urorin sarrafawa, na'urorin sadarwa, na'urorin samar da wutar lantarki (H41X kuma ya haɗa da na'urorin I/O).
Extension Racks: Yin amfani da F-BASE RACK 11 tsawo, tsarin H51X za a iya fadada shi har zuwa raƙuman 16, kowannensu yana iya riƙe 16 I / O modules da F-IOP 01 guda ɗaya, yana ƙaruwa da ƙarfin I / O.
Nau'o'in Module: Tsarin yana goyan bayan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan samfura da yawa, gami da:
F-CPU 01: Safety Processor Module.
F-IOP 01: I/O Processing Module, haɗa bas ɗin tsarin zuwa bas ɗin I/O.
F-COM 01: Module na Sadarwa, samar da hanyoyin sadarwa na Ethernet 2 da kuma 1 filin bas.
F-PWR 01: 24VDC/5VDC Module Samfuran Wuta.
F-PWR 02: 24VDC Buffer Module.
Daban-daban na I/O Modules: Ciki har da Digital Input/Fit (DI/DO), Analog Input/Fit (AI/AO), Relay Output, Counter modules, da dai sauransu, yana kula da duka aikace-aikacen da ke da alaƙa da aminci da waɗanda ba su da aminci.
4. Hanyoyin Sadarwa
Tsarin yana sadarwa tare da tsarin waje ta hanyar F-COM 01 modules:
Ka'idojin Tsaro: Yana goyan bayan ka'idar aminci ta HIMA.
Madaidaitan ladabi: Yana goyan bayan daidaitattun ka'idojin sadarwar masana'antu daban-daban (ana buƙatar lasisi), kamar Modbus. Dole ne a gudanar da aikin sake sadarwa ta hanyar shirin mai amfani ko ta takamaiman ƙayyadaddun ƙa'idar (misali, Modbus Slave).
Haɗin Injiniyan: Har zuwa 5 Shirye-shiryen da Kayan aikin Gyara (PADTs) ana iya haɗa su ta hanyar hanyoyin sadarwa na Ethernet (RJ-45), amma ɗaya kaɗai zai iya samun damar rubutu a kowane lokaci.
5. Bincike da Kulawa
Tsarin yana ba da cikakkun ayyukan bincike don saurin gyara matsala da kiyayewa:
LED Manuniya: Kowane module gaban farantin fasali na LED Manuniya nuna aiki matsayi, kurakurai, sadarwa matsayi, da dai sauransu
Tarihin Bincike: F-CPU, F-IOP, da F-COM modules sun gina-in tarihin bincike buffers (buffers zobe) tsarin shiga al'amuran, kurakurai, da kuma gargadi, rarraba zuwa ga gajeren lokaci da kuma dogon lokaci bincike. Ana iya dubawa da bincika wannan ta amfani da kayan aikin SILworX.
Binciken kan layi: A cikin kallon kan layi na SILworX, ana nuna matsayin module ta hanyar sauye-sauyen launi (misali, ja don kurakurai masu mahimmanci, rawaya don faɗakarwa), kuma ana iya duba cikakken bayanin matsayi.
Kulawa da Canjin Tsarin: Yana ba da ɗimbin sauye-sauye na tsarin (misali, yanayin zafin jiki, matsayin samar da wutar lantarki, lokacin zagayowar, ƙidayar kurakurai) waɗanda za a iya amfani da su a cikin shirin mai amfani ko don dalilai na saka idanu.
6. Shirye-shirye da Kanfigareshan
Ana yin injiniyan tsarin ta amfani da SILworX:
Harsunan Shirye-shiryen: Yana goyan bayan yarukan shirye-shirye masu dacewa da ma'aunin IEC 61131-3.
Gudanar da Sauyawa: Yana goyan bayan masu canjin gida da na duniya. Za'a iya sanya mabambantan ƙimar farko, Riƙe (RIKE) halayen, da sauransu.
Ma'auni da Ma'auni: Yana ba da sigogin tsarin da yawa (don daidaita halayen mai sarrafawa, misali, Lokacin Tsaro, Lokacin Watchdog) da masu canjin tsarin (don samun bayanin matsayin tsarin), ana iya samun dama a matakai daban-daban kamar albarkatu da kayan masarufi.
Aiki na Tilasta: Yana ba masu amfani damar ƙetare ƙimar masu canji na yanzu don dalilai na gwaji da kwaikwayo. Za'a iya saita iyakan lokaci da izinin shiga don tilastawa don tabbatar da amintaccen amfani.
Gudanar da Mai amfani: Yana ba da sarrafa mai amfani mai mataki biyu: PADT (samun damar aiki) da PES (samun mai sarrafawa). Ƙungiyoyin masu amfani daban-daban da izini (misali, Karatu-kawai, Mai aiki, Karanta+Rubuta, Mai gudanarwa) ana iya ayyana su, haɓaka tsaro na tsarin.
7. Barnar surutu
Don inganta tsarin rigakafi daga tsangwama na wucin gadi, HIQuad X yana ba da aikin barna amo:
Aiki: Yana hana tsangwama na wucin gadi a kan bas ɗin ko I/O, yana riƙe ƙima ta ƙarshe don saita lokaci don hana tsarin shiga cikin kuskure cikin aminci saboda tsangwama na ɗan lokaci, don haka ƙara samuwa.
Kanfigareshan: Ingantacciyar amo ba tare da bata lokaci ba ya dogara da Lokacin Tsaro, Lokaci na Tsaro, da Lokacin Zagayowar (Max. Lokacin Blanking Lokacin Amo = Lokacin Tsaro - (2 x Timedog Time)). Ana iya saita shi don samfuran I/O a cikin SILworX.
Ingantacciyar Jagora: Barkewar amo na iya aiki ta hanyoyi daban-daban:
Daga na'urar shigar da bayanai zuwa na'ura mai sarrafawa (mai hana shigarwa da tsangwama na bas).
Daga na'ura mai sarrafawa zuwa na'urar fitarwa (mai hana tsangwama bas).
Daga na'urar fitarwa zuwa na'urar sarrafawa (tabbatar da matsayi, misali, gano SC/OC).
Ƙa'idar Aiki
Babban aikin tsarin HIQuad X ya ta'allaka ne akan gine-ginen kayan aikin sa da hanyoyin aminci.
Gudun Sigina da Gudanarwa:
Gefen shigarwa: Ana haɗa siginar firikwensin filin zuwa aminci I/O modules (misali, F 3237 DI module). Na'urorin I/O suna sadarwa ta hanyar bas na I/O tare da tsarin sarrafa F-IOP 01 I/O a cikin rakiyar su.
Gudanar da Bayanai: Tsarin F-IOP 01 yana musanya bayanai tare da F-CPU 01 na'ura mai sarrafawa a cikin tudun tushe ta hanyar bas ɗin tsarin (A da B). F-CPU 01 tana amfani da tsarin gine-gine na 1oo2 na ciki inda manyan abubuwan sarrafawa guda biyu suna karanta bayanan shigarwa cikin keken hannu, aiwatar da shirin mai amfani, da kwatanta sakamako.
Side Output: Na'urori masu sarrafawa suna aika da sakamakon sarrafawa ta hanyar bas ɗin tsarin zuwa tsarin F-IOP 01, wanda ke watsa su ta hanyar bas ɗin I/O zuwa samfuran fitarwa (misali, F 3330 DO module), ta haka ne ke sarrafa masu sarrafa filin. F-IOP 01 kuma yana da alhakin samarwa da sa ido kan siginar I/O Watchdog (WD). Na'urorin fitarwa suna aiki ne kawai lokacin da wannan siginar ta kasance (babban matakin); in ba haka ba, sun shiga cikin aminci.
Hanyoyin Tsaro:
Gano Laifi: Tsarin yana ci gaba da yin gwaje-gwaje na kai da bincike-bincike a matakai daban-daban, gami da kwatancen ainihin na'ura mai sarrafawa, ƙididdigar sadarwa, saka idanu kan yanayin module, sa ido kan samar da wutar lantarki, da lura da yanayin zafi.
Jihar Amintacciya: Bayan gano kuskuren ciki ko umarni na waje (misali, tsayawar gaggawa), tsarin yana bin ka'idar 'de-energize to trip', yana sanya abubuwan da aka fitar zuwa yanayin da aka riga aka ayyana (yawanci yanayin da ba a iya samun kuzari).
Kulawa da Lokaci: Lokacin Tsaro shine matsakaicin lokacin amsawa da aka yarda don aiwatarwa. Lokacin Watchdog shine madaidaicin lokacin da aka yarda don sake zagayowar mai sarrafawa; idan ya wuce, tsarin yana haifar da amsawar aminci. Lokacin zagayowar shine ainihin lokacin da mai sarrafawa ke ɗauka don aiwatar da zagayen shirin mai amfani guda ɗaya. Tsarin waɗannan lokutan yana da mahimmanci don amincin tsarin da aiki.
Aiki tare Mai Ragewa:
A cikin tsari mai yawa, na'urori masu sarrafawa guda biyu suna ci gaba da aiki tare da yanayin ciki da bayanansu ta hanyar bas ɗin tsarin.
Idan babban na'ura mai sarrafawa ta kasa, na'urar jiran aiki nan da nan ya gano wannan kuma ya karɓi iko, yana ci gaba da aiki mai aminci na tsarin, yana ba da damar sauyawa maras kyau da samuwa mai yawa.
Rarraba Wutar Lantarki:
Ana amfani da tsarin ta hanyar samar da wutar lantarki 24 VDC SELV/PELV. Ana amfani da na'urori masu rarraba wutar lantarki (misali, K 7212) don rarrabawa da kare da'irar wutar lantarki.
Ana samar da wutar lantarki ta 5V a cikin kwandon tushe ta F-PWR 01 modules kuma an rarraba ta hanyar jirgin baya. Ana ba da wutar lantarki 5V don raƙuman tsawaitawa daga rakodin tushe a cikin tauraro topology.
Ana rarraba kayan taimako na 24V da ikon filin don kayan aikin I / O kuma ana kiyaye su ta hanyar rarraba wutar lantarki (F 7133), tare da kowane F 7133 yana ba da kariya mai hade don 4 I / O module ramummuka.
Gudanar da thermal:
Tsarin tsarin yana la'akari da zubar da zafi daga kayan lantarki. Ana buƙatar isassun isassun iska (convection na halitta ko sanyaya iska mai tilastawa) a cikin majalisar kulawa don kiyaye yanayin yanayi tsakanin 0°C da +60°C.
Modules sun haɗa na'urori masu auna zafin jiki, kuma ana iya lura da yanayin zafin ta hanyar masu canjin tsarin. Ana yin siginar faɗakarwa ko kurakurai idan an ƙetare iyakokin zafin jiki, kodayake yanayin yanayin zafin kansa ba shi da alaƙa da aminci.
Yankunan aikace-aikace
Ana amfani da tsarin HIQuad X a cikin masana'antu tare da manyan buƙatu akan aminci da samuwa:
Chemical da Petrochemical: Tsarin Kashe Gaggawa (ESD), Tsarin Gudanar da Burner (BMS), Tsarin Kashe Tsari.
Oil & Gas: Kula da Wellhead, Tsarin kariyar bututu, Tsarin aminci na dandamali na waje.
Ƙarfin Ƙarfafawa: Gudanar da Turbine, Tsarin tafiya na gaggawa.
Karfe: Tsarin aminci don tanderun fashewa, sarrafa injin.
Sufuri na Rail: Tsarukan sarrafa sigina (bisa ga ƙa'idodi masu dacewa).
